GE mn-36005_series Service Manual Page 14

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© 2014 General Electric Company. All rights reserved.
10 | GE Oil & Gas
When stroking valve keep hands and
equipment clear of ball plug and seal ring
to avoid injury or damage to personnel or
equipment� Do not exceed pressure specified
on the valve nameplate�
F. Replace shaft cover (42) and screw (43) (or positioner if
so equipped).
G. Replace handwheel assembly (54) in housing (31) and
replace washer (54-4) and retaining clip (54-7).
H. Set and lock indicator arm (35) to indicate plug position.
I. Check that handwheel operates valve through full range
of travel.
3�3 Body Subassembly
3�3�1 Packing
Note: The packing follower should be held firmly, but
not too tightly against the packing.
Overtightening of the packing causes excessive friction
and may affect valve operation. The packing in a new
V-Max valve has not been tightened prior to shipment. It
is recommended that further adjustments be made when
the valve is put into service. If necessary to add packing,
proceed as follows:
Valve must be isolated and process pressure
vented before performing packing box
maintenance�
3�3�1�1 Disassembly
A. Loosen and remove packing flange nuts (24) and
slide packing flange (23) and packing follower (20)
toward shaft lever (32). Note: The lever (32) may be
disconnected from the actuator stem and pushed up
against the shaft bearing (47) (refer to section 3.1), if
necessary for clearance.
B. Using a packing hook, remove the top pieces of packing
rings.
3�3�1�2 Reassembly
A. Install new packing ring(s), making sure the skive cut in
adjacent packing rings is offset 120° apart.
B. Replace packing follower (20) packing box flange (23)
and packing nuts (24).
C. Evenly tighten packing nuts (24).
DO NOT overtighten packing nuts�
D. Place valve into service and tighten packing nuts (24)
only as much as necessary to stop any leakage.
3�3�2 Seal Ring – MN-7 Seal
3�3�2�1 Disassembly
Note: Seal ring removal, inspection and reinstallation
must be done with the valve removed from the
pipeline.
A. Remove screws (9) and washers (10), retainer (3), MN-7
seal ring (8) and downstream back-up ring (32).
B. Remove gasket (4) residue from body and retainer
taking care not to damage seal surfaces.
3�3�2�2 Reassembly
A. Move ball to the closed position.
Note: Use a light coating of Dow-Corning 111
®
or
equal on the ball plug to break in seat.
B. Replace backup ring (32), seal assembly, gasket (4) and
retainer (3). Take care that beveled edges of seal (8) and
backup ring (32) are facing the ball.
C. Replace set screws (9) and washers (10) and tighten.
3�3�3 Seal Ring – Standard Metal Seal
3�3�3�1 Disassembly
Note: Seal ring removal, inspection and reinstallation
must be done with the valve removed from the
pipeline.
A. Remove screws (9) and washers (10).
Note: The flexible metal seal assembly consists of a
seal ring (8), gasket (7), and backup ring (6).
B. Mark flexible metal seal ring (8) so that, if reinstalled,
the same side will be in contact with the ball. Remove
retainer, seal assembly and downstream back-up
ring (32). If difficulty is encountered in removing seal
assembly, rotate the ball to open position and pull out
the seal ring.
C. Remove gasket (4) residue from body and retainer
taking care not to damage seal surfaces.
D. If replacing MN-7 or flat metal seal with HD metal
version, upper and lower guide bushings (16, 17) should
be replaced with satellite material.
3�3�3�2 Reassembly
Note: If retrofitting a valve originally equipped with an
MN-7 seal ring follow steps A through D. If valve was
originally supplied with a metal seal, please proceed to
step C.
CAUTION
CAUTION
WARNING
DANGER
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