GE CO2 Brochure

SalofCompaniesModularizedGasLiquefactionPlantsAmodularizedapproachtosavecosts,whileincreasingproductivity,quality,safety,andsch

3.1.5 PressureTestingBeforethepressuretestisallowedtobeginthemanufacturingmanagerand/orsupervisorwillensurethattheSalofcompanies

3.2 ElectricalManufacturing3.2.1 ControlPanelAssemblyAllcontrolpanelsaredesignedandmanufacturedtocomplywithNFPA,NEC,UL,andstatea

3.2.2 ControlPanelQualityAssuranceOncethecontrolpanelassemblyiscom pletethepanelistransportedtothequalityassurancedepartment.The

3.2.4 ElectricalandControlWiringTheelectricalcableandconduit/cabletrayroutingispredeterminedbythedesignteambeforeinstallationbegin

Figure13:Fieldwiringconnectionsaretestfittothecontrolbuildingstoincreasequalityandefficiency.Figure14:Alabyrinthofcabletrayk

3.3 ModulePaintingandCoatingAfterthemechanicalandelectricalmanufacturing workiscompletetheprocessmodulesarepreparedforpaint.The

4 QualityAssurance4.1 PlantSetUpInordertoconfirmtheplantwillgotogetherquicklyandeasilyinthefieldweareabletoassembletheplan

4.2.1 ModuleI/OandControlTestingFactoryacceptancetesting(FAT)isperformedoneachproject’scontrolsystembeforeitisdeliveredtothecus

5 PreparationforTransportBeforetheprocessmodulesaretransportedtheelectricalandinstrumentationcablesthatareusedtointerconnectthepr

6 FieldInstallationThemanufacturingprocessdescribe dabovehasbeenperfectedwiththe successfulexecutionofmorethan130projectstocreate

TableofContents1 Introduction...

Figure20:QualifiedCraneandriggingteamsoffloadprocessmodulesintopositionFigure21:Pipingalignedduringthesetupprocess

7 ConclusionThemanufacturingandassemblyproce s s aboveprovidesafast‐trackandexpeditedmanufacturingmethodfortheentirefacility,which

Figure24:ShopsetupFigure25:Onsiteassembled.

1 IntroductionSalofisaworldleaderincryogenicplantdesignandfabricationwithaproventrackrecordofsupplyingfullyintegratedmodularized

2 ConceptualLayoutandFeasibilityTheprojectmanagersandsupervisorsworkcloselywiththe3‐Ddesignandengineeringteamstodevelopalayoutt

Figure2:Eachmoduleisdetailedandreviewedforoperability.

3 ManufacturingProcessThemanufacturinganddesignteamsworktogethercloselyandperformfrequentreviewsofthelayoutandmanufacturingprocess

3.1.2 MaterialProcurementThepipingandinstrumentationdrawings documentallindividualitemswithauniquetagnumber.Thesetagnumberaresto

3.1.3 PipingThepipingma nufacturingprocessbeginsbyemployingqualifiedwelderswhoarerequiredtopassastringent6Gweldingtestasoutlined

3.1.4 ModuleSetupDuringthemanufacturingprocessthemodulesaresetupandpositionedastheywillbeinthefield.Atthistimethemodulesare