GE RAG61 Installation Manual

We bring good things to life.ARCHITECTS AND ENGINEERSDESIGN DATA MANUALFEATURING THE NEW DRY AIR 25 SERIESZONELINE®PACKAGED TERMINAL AIR CONDITIONERS

10Chassis Features and Benefits• Consistent Physical DimensionFits all existing GE Zoneline wall cases (see page 21)The GE Zoneline was first i

11Unit also meets ASTM E331-86 (Hurricane Test) whichspecifies no water can enter through the unit during 15minute exposure to rainfall at the rate of

12Chassis Features and Benefits• Permanently Lubricated Fan Motors /Indoor and Outdoor Air MoversDesigned for low maintenance and optimum value, effic

13• Compressor Malfunction IndicatorService indicator on control panel signals a possible compressorproblemThe Service Indicator is standard on the Zo

14Chassis Features and Benefits• Unit DiagnosticsSwitch on auxiliary control panel cycles unit’s components to helpdetect malfunctionUnit Diagnostics

15Heat Pumps and Energy Savings• GE Zoneline Heat Pumps are designed to provide costefficient heat pump operation while monitoring roomconditions to m

16Heat Pumps and Energy Savings• Heat Pump Operation — Zoneline 5200 SeriesHeat sources: Heat pump, heat pump and simultaneous electricresistance heat

17Central Desk Control -Optional Interface Module (RAKOIM) isrequiredSome installations may want to govern the ability of the unitto operate from a co

18RAK163A1Remote Thermostat ControlOptional Interface Module (RAKOIM) isrequiredIn some installations, control of theoperation of the unit at a locati

19Remote Thermostat ControlHeat Pump ModelsThe Zoneline 3200 and5200 Series heat pumpunits may be connected to aone stage cooling/two stageheating man

Upfront FiltersAll Zoneline unitshave removableupfront filters forease of cleaning,thus assuring highperformance andlonger life.sCentral Desk Co

20Remote Thermostat ControlMultiple Units Connected to One RemoteThermostat (2200 Series)One remote control thermostat may be used to controlmultip

21Wall CaseA choice of wall cases is available for the Zoneline.RAB71 - Thisinsulated case isconstructed ofheavy gaugegalvanized steeland finished wi

22Sub-Base (Cont.)Chaseway RAK205CW is included with RAK204D20,RAK204D30, RAK204E15, RAK204E20 and the RAK204E30.If the chaseway is needed when using

23Masonry Wall Construction (Cont.)to install the chassis. See page 27 for details of installation inmasonry wall.For existing masonry construction, w

24MAIN STUDJACK STUDSJACK STUDSUB-FLOORCRIPPLEFINISHED FLOORHEADER – 4” x 4” OR2 - 2” x 4” ON EDGE16-1/4” MIN. RAB7116-1/2” MIN. RAB77ADJUSTABLE FRAMI

25LINTELCord Set ConnectedWALL SECTION – DETAILED SIDE VIEWFRAME AND BRICK VENEER INSTALLATIONSub-Base ConnectedSTEEL LINTELCAULK*RAB71 13-3/4”RAB77

26OUTDOORGRILLEWALL CASEROOMCABINETGasket andcaulk aroundperimeter ofwall case allfour sideswhere it joinsthe building.RECEPTACLE(BY OTHERS)USE NOSCRE

27WALL CASE INSTALLATION – CORD SET CONNECTEDEXAMPLE: BLOCK AND VENEER – DIMENSIONAL DATA AND COMMENTSARE ALSO APPLICABLE TO OTHER TYPES OF CONSTRUCT

28METAL CASE EXTENSION FOR WALLS DEEPER THAN 13-1/8” (11-1/8” WITH SUB-BASE)FIELD FABRICATEDZoneline units can be installed in walls of greaterdepth t

29ALTERNATE – CASE RECESSION LESS THAN 3” WITH SIDES AND TOPOF WALL OPENING WATERPROOF, FLASHING ON BOTTOM ONLYDABBCASE*Caulk around perimeter of wall

3Deluxe Dry Air 25 ModelsCooling With Resistance Heat• Removes 25% More Moisture than other Zoneline Models, up to 2.7 Additional Gallons Per Day• Co

30RAB71/77 WALL CASE INSTALLATION - RAK204 SERIES SUB-BASE CONNECTEDEXAMPLE: FRAME & BRICK VENEER - DIMENSIONAL DATA AND COMMENTSARE ALSO APP

31RAK204 SERIES SUB-BASE INSTALLATION AND ELECTRICAL DATARAB71/77 WALL CASENOTE: TYPE “E”MOUNTING CLIP MUSTBE USED WITH MOLDEDCASE.SUB-BASEMOUNTING CL

32Condensate Disposal SystemsCooling CondensateAir conditioners produce condensate water as a result oflowering the humidity of the area being conditi

33WALL CASE WITH RAD10 DRAIN KITEXTERNAL DRAINSEE PAGE 34 FOR INTERNAL DRAINSEE PAGE 34 NOTE #6SQUARE DRAIN HOLES1/2” O.D. 90° ELBOW DRAIN TUBENEOPREN

34WALL CASE WITH RAD10 DRAIN KITINTERNAL DRAINSEE PAGE 33 FOR EXTERNAL DRAINSEE DETAILBELOWOVERFLOW RELIEF DRAINSEE NOTE 6SQUARE DRAIN HOLESNEOPRENE S

35Ducted Installations2200 and 3200 Series Zoneline units may beused in ducted installations.With a ducted installation it is possible to condition th

36DUCTED APPLICATION (AZ2200/3200 SERIES)RAK6052ADAPTERTRANSITIONRAK60144” LENGTHDUCT ADAPTER EXTENSION HAS 1/2” INSULATIONNOTES:1. RAK6052 kit includ

37Line Cord InstallationDUCTED DETAILED SIDE VIEWS (AZ2200/3200 SERIES)SEE PAGE 36 FOR ALL NOTESSub-Base Installation*Caulk around perimeter of wall c

38Power Connection Kits ForPremium Series (5200)The Zoneline 5200 series units are connected to thebuilding power supply by a unique power connection

39Power Connection Kits ForPremium Series (5200)265 or 277 Volt InstallationsNational Electrical Code (Article 440 section G) requirespermanent connec

4Table of ContentsDry Air 25 Features ...

40Power Connection For DeluxeSeries (2200 & 3200)The Zoneline 2200 and 3200 series units have discreteheater wattages. Each unit has a facto

41RAG67Exterior GrillesFour styles of outdoor grilles are available for exteriortreatments. The standard stamped aluminum grille(RAG60), the molded ar

42Application CommentsUse and Care Manual and installation instructions areshipped with Zoneline units. It is important that any airconditioning syste

43Cooling Performance DataHeat Pump Performance DataTemperatureof Air EnteringCondenser65758595105115Total Capacity - BTU/Hr.BTUH At 80 °F D.B. - 67

44Latent System CapacityThe total capacity of an air conditioner is made up of theSensible capacity, the output of the unit used to remove heatfrom th

45ASHRAE Location Heating EstimatedDegree CoolingDays HoursALABAMABirmingham 2,551 1,390Huntsville 3,070 1,340Mobile 1,560 1,640Montgomery 2,29

462200 and 3200 Series Typical(HEATER UNIT)HEATERPROTECTORPROTECTORRunningCapacitorComp.MotorO.L.P.RFan MotorCapacitorOutdoorFanMotorFan MotorCapacito

47CONTROL CIRCUIT(MAICRO COMPUTER etc.)CN8FUSE(FU1)CURRENTDETECTOR (CT1)PROTECTORPROTECTORRunningCapacitorComp.MotorO.L.P. CUNIVERSAL CONNECTORFan Mo

48Suggested Bid FormSpecifications (StandardMicroprocessor Control Units)The following is a suggested specification for the GE Zoneline2200 Series Pac

49Unit shall have means of electrical connection listed byUnderwriters Laboratories and compatible with the unit’sampacity which shall conform with Na

5IntroductionThis manual is designed to provide product, performanceand application information to our customers and theirarchitects and engineers for

50Suggested Bid FormSpecifications (Highly FeaturedMicroprocessor Control Units)The following is a suggested specification for the GE Zoneline

51Heat pump unit shall include Reverse Cycle Defrost thatautomatically begins a defrost cycle when microprocessordetermines criteria for defrosting ha

52 2200 Series Units Dry Air 25230/208V Models AZ22E07D AZ22E09D AZ22E12D AZ22E15D AZ22E07D*P AZ22E09D*P AZ22E12D*PCapa

53RAK3152/3202/3302230/208 volt Line Cord Connection KitReceptacles/Sub-BasesPerpendicular230/208V 20 AmpNEMA6-20RTandem230/208V 15 AmpNEMA6-20RLarge

54Maximum Connected Load ForDeluxe Series (2200 and 3200)The maximum connected load of a Zoneline occurs whenthe unit is in resistance heating operati

55Model Number Fan Motor- 230 Volts Fan Motor- 208 Volts Model Number Fan Motor - 265 VoltsMaximum Connected Load ForPremium Series (5200)The maximum

56Kit Number DescriptionRAA62 Spare Filters for AZ22, AZ32 and AZ52 Models (10 pairs per box) 11RAB71 Standard Wall Case 21RAB77A4 SMC Wall Case 21RAD

57Replacement of Existing Heat/Cool Zoneline or Similar UnitIs the existing unit GE or other manufacture?• GE model number

58New Construction/Retrofit(Old Multi Pipe Sys-Etc.No Existing Wall Case.)Determine type of Zoneline to be used on the project– Cooling with electric

59Exterior Grille Color SamplesColors may vary slightly due to printing process.RAG63 RAG66 Bittersweet ChocolateRAG62 RAG65

613-3/4”42”1/2” SQ. HOLE (2 REQ’D.)16”36”21”6”4”5-5/8”2-3/4”1/2”1-1/2” TYP1/2” DIA.HOLE (3 REQ’D.)42-1/8”13-7/8”16-1/4”36”19”4”5-5/8”2-7/8”9/16”1-1/2”

Equipment used as a primary source for heating or cooling is an integral part of the building in which it is installed. Proper application isessential

7RAK204U Sub-BaseThe Zoneline® SystemComponents of the Zoneline® SystemWall CaseRAB71 (Steel Insulated)RAB77 (SMC)ChassisRoom CabinetGrille Options(Se

82200 SeriesDry Air 25ModelsCOOLING WITH RESISTANCE HEATHigh Efficiency (EER 9.6 to 11.6) - Standard MicroprocessorControls, Fan cycle switch, Fan onl

9Zoneline® Features Model SeriesAZ AZ AZ2200 3200 5200Enhanced Dehumidification - Dry Air 25 Optional N/A N/AC