GE C11 User Manual

User’s GuideTMAF-300 C11

-8- Preface Thank you for purchasing our AF-300C11 series drive. This product is used to drive a 3phase electrical motor at variable speed. Incorrect

-9- AF-300C11 Model Numbering System Diagram Description GE Product Code AF-300 Drive Family Input Voltage 2 = 230V 50/60 Hz Input Phases 1 =

-10- AF-300C11 HP Rating EnclosureRated Output Current (A) Overload (150% 1min.) AF-300C11 Model No. Catalog No. Dim

-11- 1 Before Using This Product 1-1 Receiving Inspections Unpack and check the product as explained below. If you have any questions or problem

-12- 1-2 Appearance (1)(2) (3) (1) Surface cover (2) Keypad panel (3) Frequency setting POT (VR) (built-i

-13- 1-3 Handling the Product Remove the surface cover as explained below. (1) For 1/8 to 1 HP Grasp the upper and lower parts of the cover wi

-14- 1-4 Carrying Always hold the main unit while carrying this product. If it is carried by the cover or parts and not the main unit, the product

-15- AF-300C11 4” (10 cm) 4” (10 cm) 0.4” (1 cm) 0.4” (1 cm) 2 Installation and Connection 2-1 Operating Environment Install this product at a pla

-16- ° If two or more drives need to be installed in the same device or control panel, they should be ar-ranged horizontally to minimize the influence

-17- 2-3-2 Connecting the main circuit and ground terminals Table 2-3-1 Functions of main circuit and ground terminals Symbol Name Explanation

1 BEFORE USING THIS PRODUCT...11 1-1 RECEIVING INSPECTIONS... 11 1-2 APPEARANCE...12 1-3 HANDLIN

-18- (3) DC reactor connecting terminal [P1, P(+)] Use this terminal to connect a input power-factor correcting DC reactor (optional). Remove the ju

-19- (2) Run/stop command terminal (FWD, REV) FWD terminal is short-circuit to CM terminal in the factory. Pressing the RUN key on the keypad pane

-20- !CAUTION 1. Noise is generated from the drive, motor, and wiring. Take care that this noise does not cause malfunctions in peripheral sen

-21- Table 2-3-2 Functions of control circuit terminals Classifi- cation Termi-nal symbol Terminal name Detailed specifications Remarks 13 Power s

-22- Classifi- cation Termi-nal symbol Terminal name Detailed specifications Remarks Analog output FM, 11 Analog monitor Data selected between th

-23- 2-3-4 Connection examples 1) Keypad panel operation 12 V U W13 FWD 11 X1 REV CM X3 30C 30B30A X2 L1/L L2/N L2/S L1/R L3/T 3-phase 230V input s

-24- 2) External operation *1 Use this connection to start, stop the operation and set the frequency with exter

-25- 3) Connection to PLC (when external thermal O/L relay is used) 12 V UW13 FWD 11 X1 REV CM X3 30C 30B 30A X2

-26- 4) Connection to PLC (when analog signal is input from PLC) 12 V U W 13 FWD 11 X1 REV CM X3 30C 30B 30A X2 (

-27- 2-4 Others 2-4-1 Harmonic component A harmonic component which may influence the phase-advance capacitor and generator is included in the dri

-1- Safety Instructions Read this operation manual carefully and familiarize yourself with the operation of the drive be-fore installation, connecti

-28- 3 Operation 3-1 Inspection and Preparation before Operation Check the following before operation: (1) Check whether the connection is co

-29- 3-3 Trial Run The motor rotates when a frequency value and running command are input from the keypad panel or external signal terminal. R

-30- Digital display In program mode: Shows function codes and data codes. In Operation mode: Shows the output fre-quency and output curre

-31- 4-2 Operating Keypad Panel 1) Switching monitor The display can be switched between frequency display and output current display by pressing

-32- Procedure Display 1 Press the key to set the program mode. 6 0. 0 F 0 0 2 Press the key to select a functi

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -33- FUNC DATA 5

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -34- FUNC DATA Func-ti

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -35- FUNC DATA Func-t

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -36- FUNC DATA Func-t

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -37- FUNC DATA Functi

-2- Compliance with low voltage directive in EU [Applicable to products with TÜV mark] !CAUTION 1. Safe separation for control interface of this d

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -38- FUNC DATA 5-2 Det

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -39- FUNC DATA

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -40- FUNC DATA GE STAR

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -41- FUNC DATA

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -42- FUNC DATA Base f

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -43- FUNC DATA

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -44- FUNC DATA

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -45- FUNC DATA

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -46- FUNC DATA

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -47- FUNC DATA

-3- Compliance with low voltage directive in EU [Continued] ! CAUTION Use of wires specified in Appendix C of EN 60204 is recommended.

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -48- FUNC DATA

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -49- FUNC DATA

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -50- FUNC DATA Motor s

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -51- FUNC DATA

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -52- FUNC DATA

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -53- FUNC DATA 7 L

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -54- FUNC DATA

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -55- FUNC DATA

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -56- FUNC DATA

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -57- FUNC DATA PID c

-4- Instructions on use !WARNING 1. This drive is designed to drive a three-phase induction motor and is not usable for a single-phase motor or an

Change during operation: N = impossible, Y* = possible (enabled by using ), Y= possible (enabled by using ) -58- FUNC DATA In PID

-59- 6 Protective Function 6-1 List of protective functions When the protective function is activated, drive output is instantly cut off (whil

-60- Alarm Name Keypad panel dis-play Contents of operation Memory Error Er1 If memory error occurs, such as a missing or invalid data, output is

-61- 7 Troubleshooting 7-1 In case of tripping In the event the drive tripping, diagnose by the help of the alarm display as shown below. (1) Ov

-62- (2) Overvoltage(OU) Consider using DC in-jection brake. Reduce regenerating load. Reduce moment of in-ertia. Prolong dece

-63- (3) Undervoltage(LU) (4)Overheating of heat sink (OH1) (5) External alarm input (OH2)

-64- (6) Drive overload (OLU) or motor overload (OL) OL OLU Do characteristics of elec-tronic thermal O/L relay and those of motor

-65- (7) Memory error (Er1) CPU error (Er3) (8) RS485 Communication Error (Er8) [In case RS485 communication is not used]

-66- (9) Input phase failure (Lin) and imbalance Is the inter-phase imbalance ratio within 2%? Are all the three phases of the input vo

-67- 7-2 Other trouble (1) When motor does not rotate. Note : Verify the function settings for the opera

-5- Instructions on wiring ! WARNING 1. When the drive is connected to power, connect it via a line-protection molded case circuit breaker or a

-68- The motor does not rotate if the following commands are given. 1) An operation command is given while coast-to-stop command is output to the co

-69- (3) When motor stalls during acceleration (5) When function change disabled (4) When motor generates abnormal hea

-70- 8 Maintenance and Inspection Execute the daily inspection and periodic inspection for preventing a fault and ensuring long-term reliabilit

-71- Table 8-2-1 Periodic inspection list Check part Check item How to inspect Evaluation criteria Environment 1) Check the ambient air tem-pera

-72- Check part Check item How to inspect Evaluation criteria Resistor 1)Unpleasant smell and crazing of the insulation by overheating 2)N

-73- 8-3 Electrical measurements in the Main Circuit The indicated values depend on the meter types because of harmonic components included in th

-74- [In the case of 3-phase input series] [In the case of single-phase input series] Figure 8-3-1 Diagram for connections of meters 8-

-75- (2) Insulation test in the control circuit The megger test and the dielectric strength test must not be executed in the control circuit because

-76- 8-6 Warranty Service The purpose of the following section is to provide specific instructions to the user of the AF-300C11 drive regarding war

- 77 -IN-WARRANTY FAILURE CHECKLIST To assist with warranty troubleshooting, the following information is required. This data is needed to evaluate

-6- Instructions on operation !WARNING 1. Be sure to put on the surface cover before turning the power ON (close). Never remove the cover while th

- 78 -9 Specifications 9-1 Standard Specifications 1) Three-phase 230V input Item Specifications Drive HP 1/8 1/4 1/2 1 2 3 5 Nominal

- 79 - 2) Single-phase 200V input series Item Specifications Drive HP 1/8 1/4 1/2 1 2 3 Nominal applied motor *1 (HP) 1/8 1/4

- 80 -9-2 Common specifications Item Specifications Remarks Maximum output fre-quency • 50 to 120Hz (in 1Hz steps) Base frequency • 25 to 12

- 81 - Item Specifications Remarks Frequency jump control • Jump frequency (3 points) and jump hysteresis width (1 point) can be pre-set. Restart

- 82 - Item Specifications Remarks Overload • Internal electronic thermal overload relay protects drive overload. Overvoltage • Detect the exce

- 83 - Item Specifications Remarks Installation location • Indoor use only. Do not install a dusty location(Degree of pollution: 2) or expose to di

- 84 -9-3 Dimensions Dimensions: Inches (mm) Series Model No. HP D D1 D2 D3 D4 6KC1123F12** 1/8 3.15

- 85 - Dimensions Inches(mm) Series Model No. HP D D1 D2 D3 6KC1123002** 2 5.47 (139) 5.02 (127.5) 3.20 (81.2) 2.52 (64) 3- phase 230V 6KC1

- 86 - Dimensions Inches (mm) Series Model No. HP D D1 D2 D3 3- phase 230V 6KC1123005** 5 5.39(137) 4.94(125.5) 3.51(89.2) 2.83(72) Single p

- 87 - 10 Options 10-1 Built-in Options There is an optional built-in card for RS485 RTU serial communication. Ask at the distributer for details.

-7- Instruction on maintenance/inspection, and replacement !WARNING 1. Do not commence inspection work until at least five minutes after the powe

- 88 -11 Applicable DC reactors Connection method Symbols in parentheses ( ) are for single-phase 230V series. Fig. 11-

- 89 -12 Compliance with standards 12-1 UL/cUL standards [Applicable to products with UL/cUL mark] 12-1-1 General The UL standards stand for Unde

- 90 -12-2 Compliance with EMC directive in EU [Applicable to products with CE mark] 12-2-1 General The CE mark indicated on the AF-300C11series c

- 91 - 13 Electromagnetic Compatibility (EMC) 13-1 General In accordance with the provisions described in the European Commission Guidelines Docume

- 92 - Table 13-2-1 RFI filters Dimensions Drive HP Filter Type Rated Current Max. Rated Voltage Dimensions LxWxH (mm) Mount Dims Y x X

- 93 - Note : For detail, refer to the instruction manual that comes with the RFI filter. Remark : To minimize the con

- 94 - 13-3 Electromagnetic Compatibility (EMC) Recommended Installation Instructions It is necessary that these instructions must be followed to co

- 95 - FWD REV CM 30C 3

GE Fuji Drives USA, Inc.1501 Roanoke Blvd.Suite 435Salem, VA 241531-800-543-6196www.GEindustrial.comGEH-6640991213FERGADVINR-Si47-0562-E